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EVACUATED TUBE SOLAR HOT WATER PANEL (20 tube)

FAQ

These top-of-the-range solar panel heat collectors are suitable for heating domestic hot water, swimming pools etc - even in the winter! One unit is adequate for an average household (3-4people), and it is modular, so you can add more if required. A single panel is sufficient for a 200litre cylinder, but you can fit 2 or more for high water usage, or for heating swimming pools or under floor heating. Some types of renewable energy are only available in certain locations, however free solar heating is potentially available to almost every house in the UK ! Every house should have one -really! And with an overall efficiency of almost 80%, they are much more efficient than electric photovoltaic solar panels (efficiency of 7-15%). And if we compare them on a like-for-like basis, the price of a Navitron Solar Water Heater is around 30p/watt (compared to £6+/watt for solar photovoltaics!)

vacuum tube solar panel

An assembled Navitron 20 tube standard panel



heat pipe heat pipe vacuum tube

This high tech unit concentrates the sun's energy at the tip of the copper 'heat tube' - like a solid state magnifying glass!

The vacuum tube solar panel has been around for over 10years, and has proved to be reliable and dependable. The vacuum tubes consist of a double wall glass tube (made from strong borosilicate glass ie pyrex) with a space in the centre which contains the heat pipe. The sun's radiation is absorbed by the selective coating on the inner glass surface, but prevented from re-radiating by the silvered innermost lining. This is in effect like a one-way mirror which has been optimised for infra-red radiation. In fact it is very efficient, of the sun light's energy hitting the tube's surface, 93% is absorbed, whereas only 7% is lost through reflection and re-emission. The presence of the vacuum wall prevents any losses by conduction or convection - just like a thermos flask. Because of this, the system will work even in very low temperatures, unlike traditional flat plate collectors. This is why our system can be used to heat up water at the South Pole Antarctic Science Base - where ambient air temperatures can drop below -40°C

solar manifold header solar manifold vacuum tube manifold

The heat transferred to the tip of the heat pipe is in turn transferred to a copper manifold in which water circulates to heat the domestic hot water tank. If a tube is placed in direct sunlight on a summer day, the tip temperature can reach 250°C - so the system easily heats domestic hot water cylinders to 60°C even in cooler weather! The manifold is heavily insulated with a 2" thickness of pre-formed rockwool to keep the heat in. Unlike flat plates, these headers are so well insulated that they should not require antifreeze in normal operation - the temperature of the header is unlikely to fall below 10°C even in very cold weather.

How Much Heat Will I Gain?

Average Daily Irradiation (Insolation) Figures for Each Month of the Year:

(Solar energy reaching each 1m 2 of the earth's surface at UK latitudes)




Jan


Feb


Mar


Apr


May


Jun


Jul


Aug


Sep


Oct


Nov


Dec

MJ/m 2 day


2.3


4.2


7.0


11.6


15.0


18.0


16.0


13.0


10.0


6.0


2.8


1.7

kWh/day per m2


0.64


1.17


1.94


3.22


4.17


5.00


4.44


3.61


2.78


1.67


0.78


0.47

Heat Gain from 1 Navitron panel per day


1.15kWh


2.11kWh


3.49kWh


5.80kWh


7.51kWh


9.00kWh


7.99kWh


6.50kWh


5.00kWh


3.01kWh


1.41kWh


0.85kWh

How Do I Connect the Panel?

1. Navitron 20 Solar Panel
2. Pressure Gauge
3. Air Vent (optional - these have a habit of failing - and the cheaper ones will melt on hot days!)
4. Drain Cock
5. Expansion Vessel
6. Tap
7. Non-Return Valve
8. Double Check Valve
9. Filling Loop
10. Solar Circulation Pump
11. Pressure Relief Valve
12. Primary Coil
13. Secondary Coil
14. Overflow Pipe

• Overflow Outlet (exterior)

Items 2, 5, 6, 8, 9, 11 can be purchased together as a Pressurised System Kit

solar pressurised system



Pressurised Systems.

The drawing above is one example of how to connect the panel. This is a typical installation that would be carried out by a professional installer, utilising a twin coil solar cylinder. These cylinders are far superior to a standard domestic hot water cylinder - and I can supply these up to around 500litres capacity! Typical solar cylinders are 175 - 260litres. The additional water capacity allows the user to store heat for several days, to even out variations in day-to-day insolation. The diagram above shows how the solar loop can be operated as a pressurised system - this is almost universal for various reasons:

• Ease of fitting

• Not limited by headroom in the loft area

• Most cost effective solution in terms of components and fitting time

• Can allow operation above 100°C (eg if you run your system at 1bar, the water will not boil until it reaches 120°C)


What else will I need to go with this panel?

It depends on your application and the method you employ. The simplest system would be based on thermo-siphon (convection or 'gravity feed'). The panel would be mounted lower than the hot water cylinder, when the sun shines, the hot water will rise, and displace the colder water which returns to the panel. This system requires no additional energy, no control system and is self-regulating, simple, cheap and effective - but not very convenient for most situations. In this case, you will only require the header tank or pressurised system kit plus copper tube and insulation. resol solar controller

A typical system would normally include:

• Solar panel

• Twin Coil Solar Hot Water Cylinder

• Pressurised System Kit

• Controller and temperature sensors (Basic Resol B1, or Resol DeltaSol B with display and additional control features)

• Pump and Isolation Valves

• Non Return Valve to prevent siphoning (not absolutely necessary with evacuated tube systems, but will increase efficiency slightly)

• Copper pipework, fittings and pipe insulation (obtain from any good DIY or Builders' Merchant)

What about Swimming Pools?

solar swimming poolSwimming pools are an ideal application for solar water heating, as the temperature required is quite low - less than 30°C. Most installers will recommend flat plates to keep the price down - because the amount of panels required is much larger than for heating domestic hot water - however, if you can buy a high efficiency evacuated tube solar panel for the same money - you might as well enjoy solar heated pool water all year round - instead of just in July and August! If you used flat plates, a rule of thumb



For calculating what you need is to fit the equivalent of 50% of the pool's surface area. For Vacuum tube panels, this is reduced to 25% - and of course, they will carry on working in the autumn, winter and spring. The 20 tube panel is 2.25m 2 so each panel will heat 11m 2 of pool area. A 40m 2 pool would only need 4 20 tube panels. Compare this to the cost of heating a pool for a year!

Installation is very simple. If you have chlorine you will need to fit a stainless steel heat exchanger (this is because chlorine causes copper to corrode, they are needed for conventional heating methods for the same reason). If you don't have chlorine, you can simply put the solar panel in-line with the pool filter, so that the pump directs water through the panel before returning it to the pool. As the panel will NOT radiate heat on cold days, heat losses will be confined to your pipe runs only - so you do not necessarily need a controller, although one can be fitted, to control a 3-way solenoid valve to divert the water through the panel when the panel is hotter than the pool water.

A Word on Flat Plates

Flat plate collectors only provide a useful amount of heat during the summer months in the UK . Due to their high heat losses during cold or windy weather. When the ambient temperature drops, the heat loss can easily exceed the heat gain - turning your flat plate solar collector into a radiator! The reason for the popularity of flat plate collectors is their cheap construction - you can build one yourself for a few pounds worth of scrap material, or you can buy one for £300-500. This is typically a lot cheaper than evacuated tube panels, which typically cost £800-1200.......until now! Don't fit a dinosaur!

Vacuum tube collectors will provide useful heat for 12months of the year, as long as the sun is shining, and can even produce heat in overcast weather. (In April, an overcast day without any sunshine is still able to heat a 210litre hot water cylinder to 40°C)

solar plastic pipe

A Word on Plastic Pipework

There are some flat plate systems for sale in the UK , such as the Solar Twin system, which use plastic, silicone or rubber pipework, which makes installations easier and to reduce costs. Whereas this pipework may be ideal for flat plates, it is definitely not adequate for evacuated tubes. On a hot sunny day, flat plates may heat water up to a temperature of 60°C. Evacuated tube systems are capable of heating the water beyond 140°C. Most plastic pipework has a working temperature of no more than 65°C, and is able to stand no more than 90°C - so you should always use copper for solar installations.

These are the basic features of the kit:

• 20 vacuum heat tubes with copper heat pipe and internal high efficiency heat collector

• 1.5m tubes, 47mm diameter

• Frame area of 2.25m 2

• Heat Reflectors which mount in the gap between tubes (to increase efficiency further)

• Full instructions (downloadable above)

• Kit is supplied as three compact boxes ((1x)164x15.5x28cm 14kg, (2x)172x15x23cm 17kg) which can easily be transported in an average car

• You can buy the other components from me, or from elsewhere - you choose!

A WORD ABOUT MY COMPETITORS:

Some of our competitors are very uneasy about our prices. The extent of their profit margins becomes quite obvious when there are companies with fair pricing structures in the market. We prefer to work with our competitors, rather than against them, to help promote renewable energy in the Isle of Man.

Brand Names:
Our panel is similar to 'Thermomax' and visually identical to the 'Apricus' brand; our panels are purchased directly from the factory, and not through European middlemen. These panels are branded 'Navitron'. In fact the Navitron panel is identical to several other panels on the market (from the US , Switzerland and Germany ). This is because the Navitron manufacturer produces panels for some of the biggest names in vacuum tube solar panels - which are simply re-branded once they reach Europe .

SFB-20 Solar Collector with Heat Tubes

Solar energy is the cleanest and most inexhaustible of all known energy sources. Solar radiation is the heat, light and other radiant energy that is emitted from the sun. The sun's energy, although plentiful, has been hard to directly harness until recently.

Solar water heater converts solar energy into thermal energy, then heat the water step by step. The beauty of this system is it does not create pollution or harmful emissions, and is extremely economical - the fuel (sunshine) is free! Plus, they are environmentally friendly. To take full advantage of these heaters, you should ideally have an unshaded, south-facing location (a roof, for example) on your property, although they can be utilised at ground level also. This type of Solar water heater is now extremely popular in many areas of the world and are now becoming much more popular in the UK , due to their high efficiency.

Until now, solar panels were not particularly popular in the UK due to their low efficiencies during the spring, autumn and winter months. Classic solar panels (flat plate collectors) work equally well as radiators - and therefore unless ambient temperature is high, heat losses are considerable. Flat plate collectors, despite their poor performance at UK latitudes, have remained the panel of choice until now, due to their low cost, and DIY-suitability. However, we are now able to offer much higher efficiency vacuum tube collectors at similar prices to flat plate collectors.
Key Benefits of Vacuum Tube Solar Panels:

* High temperature output even in cold weather
* Warms water even during winter, as long as the sun is shining
* Produces heat even in overcast weather
* Easy to fit
* Higher efficiency and greater installation flexibility with heat to many of the more expensive brands on the market - as the tubes and headers are all manufactured in the same factory by an OEM supplier.