Materials - List

http://www.i-love-windpower.com/01%20Projects%20rev01/01%20Mali/05%20TaM/ToolsMaterials.htm

Dimensions Amount: Type Source: Comment

HUBS 2 hubs - one large 5 or 6 stud (6 is easier to live with) simlar to the details sent by email small hub 1 Golf VW scrap yard
It is better if the hubs have a flat flange at the back for attaching the shaft to the turbine if possible large hub 1 Peugeot J5 Van scrap yard
It is best not to have a brake drum although it is possible to cut this off later if necessary

STEEL FOR THE TURBINES 1.) kokkelink bv den haag 070-3893555 2.) Van Delft, elshout 0416374966 3.) Cromvoirtse moergestel 013-5232000
PIPE 1 1/2" nom. 48.3 outer 3.5 metres 1
PIPE 2" nom. 60.3 outer 1 metre 1
ANGLE 50 x 50 x 6 mm 3 metres 1
FLAT BAR 50 X 8 MM 3 metres 1
FLAT BAR 30 x 8 mm 3 metres 1
FLAT BAR 100 X 10 MM 1metre 1
STEEL DISKS 6 mm x 250 mm diameter 2 disks 2 Cromvoirtse
STEEL DISKS 10 mm x 350 mm diameter 2 disks 2 Cromvoirtse
Heavy washers 50 outer diameter, 20 inner diameter, 5 mm thick ? 30 enough?

FOR THE TOWER
2" nom. 60.3 outer 6 metres for gin pole 1
3" nom. 88.9 outer 2 @ 6 metres for tower 2
FLAT BAR 50 X 8 MM 1 metre for guy lugs etc 1
ANGLE 75 x 50 x 6 mm 3 metres for base hinge 1

TOWER TOP
steel pipe lenght: 250 [mm] 1
overall diameter: 48.3 mm
thickness: 3.5[mm]
TAIL BOOM
steel pipe lenght: 0.8 and 1.2 [m] 1
overall diameter: 48 [mm]
thickness: 3.5 [mm]
OUTER BEARING TUBE
steel pipe lenght: 150 [mm] 1
overall diameter: 48 [mm]
thickness: 3.5 [mm]
TAIL BEARING
steel pipe lenght: 250 [mm] 1
overall diameter: 42 [mm]
thickness: 3.5 [mm]

GUYS
Turn buckles m10, no hooks 4
cables 70 m , 8mm We need to discuss how much you want to spend and how permanent this tower is going to be.
2nd set turn buckles m8 4 We also need a second set of guys at the mid point but they can be done with lighter material.
2nd set cables 50 m 4



WOOD Light, strong wood free of large knots - ideally larch or cedar wood but pine or sprice are acceptable Houthandel Van De Stadt Adam 020-6828079 they have red cedar, oregan pine and spruce
It is good to buy long wide pieces and then to cut the blades out at the best parts
Minimum sizes for 3 metre turbine lenght: 1.5 m 4
width: 145 [mm] minimum
thickness: 45 [mm] minimum
Minimum sizes for 1.8 metre turbine lenght: 0.9 m 4
width: 95 [mm] minimum
thickness: 35 [mm] minimum
PLYWOOD for tails, blade hubs, mould and jigs
sheets size 2400 x 1200 mm
19 mm thick 2 sheets
12 mm thick 1 sheet
9 mm thick 1 sheet
6 mm thick 1 sheet


MAGNETS N40 46 X 30 X 10 mm 32 pieces plus some spares (40) www.solbergavind.se 0046-41130635 sweden
expensive
COPPER WINDINGS WIRE
3 kg minimum of 1.5mm diameter 1.5 mm diameter 3 kg
5 kg minimum of 1.6 mm diameter 1.6 mm diameter 5 kg

RESIN SUPPLIES

Polyester fabrikant/handel Poly-Service 0180.314.777.
NPG polyester laminating resin 7 kg
catalyst 1
2 litre buckets 20
glass cloth 200g/sqm 2 sq m 1
talcum powder s2-200 7 kg? is 7 kg correct?, sounds like allot
vaseline petroleum jelly for mould release 200 g
low cost silicone caulk 2 tubes

FASTENINGS Gamma = too expensive Father is going to large shop
Stainless steel threaded rod 2 metres x M12 1
1 metre x M10 1
stainless steel nuts 100 @ M12 100
50 @ M10 50
stainless steel washers 50 @ 12mm 50
50 @ 10 mm 50
Ordinary threaded rod (zinc plates) 1 metre x M10 1
1 metre x M6 1
ordnary nuts and washers 20 @ M10 20
100 @ M6 100
large washers (+/- 25 mm) 50 @ M6 50
ordinary bolts 10 @ 50 mm X M10 10 3 phase 30 amps working (suggest 50A rating)
10 @ 50 mm X M12 10
50 @ 70 mm x M6 50
Ordinary wood screws 50 @ 30 mm 55
50@ 40 mm 70
50 @ 50 mm 60
stainless steel woodscrews 100 @ 5 x 30mm 100 becomes 5*40
nails 10 @ 100 x 5 mm 10

ELECTRICAL Flexible wire with tough, high temperature insulation. 10metres 2.5 sqmm 1 gerritse ijzerwaren, Den haag 070-3644563
Resin cored solder wire 1
insulation sleeving to cover solder joins(available form winding wire suppliers) 1
Bridge rectifiers or rectifier diodes to build rectifiers : Diode,Rectifier,40HFR120M 7 Stuut en Bruin, Den Haag 070-3604993
RS components codes for the 2 types - need 3 of each: Diode,rectifier,40HF160 7 Stuut en Bruin, Den Haag 070-3604993
Heatsink for diodes, and heatsink compound 1 Stuut en Bruin, Den Haag 070-3604993 What size?
cable ties 1000 nylon

MISCELANEOUS welding rods/wire
hacksaw blades 3 2 300 mm metal 200 mm wood
grinding disks
Car body filler (bondo, auto-putty) Small repairs to wood and plastic 500gr glas fibre variant (better than expoxy based)
Superglue cyanoacrylate adhesive Sticking magnets to steel disks small tube 6 g (2 tubes)
locktite thread sealant 12 ml (2 tubes)
Grease for bearings Small amount
Sheet lead for balanincing blades (sold for roof flashing or fishing weights) 2.5 kg roof lead
Paint brushes
Sandpaper Smoothing off castings and blades 10 sheets 10 sheets grid 100 grid 180
Jig-saw blades (fine teeth) for cutting plywood into moulds and jigs 24